Planck Signal

WC Control Module — 65000-Series CAF Trainsets

Model: WC Control Module

Microcontroller-based system providing clean water level measurement, motor fault detection and tank-level-driven toilet control for 65000-series CAF trainsets — designed to prevent toilets from becoming unusable during service.

  • Precise 0-100% level measurement on clean and waste water tanks
  • Non-contact waste tank measurement with ultrasonic distance sensor (IP67, 4-20mA)
  • On-board crew information via LCD display with tank levels and fault logs
  • Water pump drive and speed control with MOSFET motor driver
  • Autonomous out-of-service switching and HMI notification on motor fault or water leak
  • Uninterrupted operation in emergencies via bypass and reset buttons

Product Overview

The WC Control Module was designed by Planck R&D to solve toilets on 65000-series CAF trainsets becoming unusable during service due to unmeasurable clean/waste tank levels and pump motor failures. The microcontroller board performs 3-channel analog sensor reading, relay control over 3 digital outputs, PWM control and display control over I2C.

It replaces the legacy float-switch level sensing and direct switch-driven motor approach with ultrasonic non-contact measurement, a pressure transmitter, a MOSFET motor driver and LCD status monitoring. A warning is raised when the clean water tank drops to 20%, the toilet is autonomously set out of service at critical levels, and external tank-level LEDs inform cleaning staff outside the train.

Key Capabilities

Precise Level Measurement

0-100% measurement of clean and waste tanks via ultrasonic sensor and pressure transmitter.

Autonomous Occupancy Management

Sets the toilet out of service and notifies HMI on critical tank level, motor fault or water leak.

MOSFET Motor Driver

Drive and speed control eliminating the motor burnout risk of switch-driven operation — solving a chronic failure.

On-Board Information

Tank levels and fault logs on the LCD display; external tank-level LEDs for cleaning staff.

Planck Signal

In-house engineering & manufacturing

Türkiye-based engineering company carrying out in-house manufacturing and software development for railway signaling, ETCS/ERTMS on-board systems and test equipment.

Türkiye
ISO 9001 Certified
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